Integrated Sludge Handling

The plants provide a pathway for continuous drainage of water from the applied sludge. Additionally, the root system of the plants establishes a rich microflora that feeds on the organic content of the sludge. Degradation by the microflora is so effective that up to 97% of the organic content is converted to carbon dioxide and water, with a corresponding reduction in volume. The reeds are harvested once every year in the fall when they have become dormant. In the inclined arrangement, the screw press consists of a wedge section basket with a 0.25-mm (0.01-in.) spacing. The slowly rotating screw, at variable speed, conveys the polymer-conditioned sludge upward through the inclined basket.

It has successively launched a low-temperature sludge belt dryer, a low-temperature sludge waste heat dryer, and a low-temperature sludge Box-type dryers and other models have advanced technology and remarkable treatment effects. The streamlined and robust vacuum sludge drying machine are useful in drying several items such as foods, wastes, chemicals and many more depending on your specific requirements. The modernized and rigid vacuum sludge drying machine on the site are inevitable machines for food processing and vegetable or farm industries to soak all the excess moisture and run on an electric heating method.

chloride/lime conditioning is the most common type of conditioning used. The selection of vacuum level, degree of drum submergence, type of media, and cycle time are all critical to optimum performance. Table 3.22 shows typical dewatering performance data for vacuum filters. Artificial media beds can typically dewater 2.5 to 5.0 kg of solids per square meter (0.5 to 1.0 lb/ft2) per each application. Most types of sludge dry to a concentration of 8 to 12% within 24 hours. However, such a sludge cake is still relatively wet and thus may complicate disposal.

EnviroMixbrings innovative mixing & process control technologies to a broad spectrum of municipal and industrial markets. Our progressive cavity pumps, macerators and control systems are used wherever low to highly viscous, aggressive or abrasive media must be conveyed at low pulsation rates – we keep everything flowing. Charter Machine Companystrives to provide all-inclusive service for your dewatering needs. To achieve that goal they offer competitively-priced polymer systems and plant specific, customized conveyors to complement their numerous dewatering units.

Screw Sludge Dewatering Machine for wastewater treatment plant

Because of low-temperature drying, the composition of the dried material is not affected and organic sludge can be sold as fuel, fertilizer, etc. after being dried. Because fresh air from outside is kept off, the temperature inside of the dryer is kept high, amount of moisture in the exhaust air discharging water is small, and the discharged water can be returned to wastewater treatment facilities. Sludge Dryersmanufactured byMet-Chemare designed for small, medium and large quantity sludge generators. These dryers can fit under the filter press for direct loading or can be located elsewhere in the plant. The sludge is dried by the heated liner of our unit while it is broken-up and circulated by our spiral blade system.

The criteria selected should take into consideration climatic conditions such as temperature, wind velocity, and precipitation; biosolids characteristics such as grit, grease, and biological content; and solids concentration. The drying of sludge can make the sludge agricultural use, fuel use, incineration and even reduce landfill disposal. This process of drying sludge comprises of two methods- direct and indirect.

Appropriate air-cleaning devices such as scrubbers and filters must be used. The dryer is controlled in its throughput by the chamber temperatures. If this is not achieved, the automatic operation of the dryer does not start.

After concentration, the state of sludge is similar to paste state, but still with fluidity. Aimed at paint sewage and sludge produced from automobile painting industry, Zhengzhou Taida developed out a unique drying system which can totally eliminate harmful substance from painting sludge. This system can greatly reduce the pollution caused by painting sludge. This new system is the best solution for dealing with wastes and painting sludge from automobile industry. Founded in 2003, Zhengzhou Jiutian is an enterprise with 200 employees committed to enhancing clients productively, profitability, and safety. Jiutian has developed more than 200 patented products for the drying machine.

The dried product is particles with a particle size of 1-5mm and has a high calorific value. Therefore, the device can be applied to materials of different properties, such as flocs and lumps. Thomas & Muller Systemshas over fifty years of experience in the design, engineering & fabrication of custom mechanical bulk materials handling & conveying equipment. From sludge thickening to thermal drying and everything in between, our complete line of advanced products will produce Class “B” & “A” Bio-Solids depending on the end users disposal needs. During this stage, taida drying machine is mainly used to reduce the moisture and volume of painting sludge. Sludge concentration mainly refers to reducing the moisture between sludge clearances.

For inquiries about our products or pricelist, please leave your email to us and we will be in touch within 24 hours. It also may be spread on agricultural land in order to make use of its value as a soil conditioner and fertilizer. Since sludge may contain toxic industrial chemicals, it is not spread on land where crops are grown for human consumption. Dewatering systems usually dewater sludge to % water and it is still very heavy. This means transferring that weight in sludge and water to the landfill. These units will dewater 40-10% water, thereby delivering a useful bio-solid as a green by-product.

No matter how sticky, adhesive and viscous the material is, Kenki can dry it without clogging inside of the dryer and with a stable, continuous operation. The special dual-screw constriction guarantees no operational trouble during the drying process. For some types of industrial waste, e.g. pharmaceutical, pasteurization of waste water sludge is a must.

The dry sludge is transported to a thermal power plant for power production. Meanwhile, the heat required for drying is the waste steam from the thermal power plant. The superiority of this application lies in the full use of social resources and social division of labor to solve sludge problem. It forms a complete market-oriented and sustainable development business application.

Electromagnetic speed adjustment system is used as transmission system, along with the automatic temperature controller. The product will maintain the original color, quality, taste and nutrient contents after being dried. KENKI Corporation has been established in January 1964 in Fukuoka, Japan, as a company specialised in developing, design and manufacturing of maintenance and industrial equipment.

The grain shape is not spherical and the individual particles are characterised by a rugged, coarse surface. Due to the way they are generated after the mechanical de-watering in the centrifugal stage, the particles possess a very large specific surface with bulk density ranging between approx. Heat is applied to dry the sludge, while the augers constantly toss and tumble the sludge for efficient drying. Typical payback on a Met-Chem Sludge Dryer varies from about 1-2 years depending upon the specific application and existing hauling costs. Sludge dryer reduces the sludge volume and weight by evaporation of water in it, making it easier to store and transport. New grouped self-cleaning device inside the inner wall makes it easier to dry various sludge and other materials of high viscosity.